ADVANCED PRODUCT
QUALITY PLANNING (APQP)
ADVANCED PRODUCT QUALITY
PLANNING (APQP) APQP is a structured
method of defining and establishing the
steps necessary to ensure that a product
satisfies the customer. Effective product
quality planning depends on a company's
top management's commitment to the effort
required in meeting customer
specifications.
- The Objectives of
APQP
- Phases of APQP
- Planning and
defining the program
- Product Design and
Development
- Outputs by Design
Responsible Activity
- Outputs by
Advanced Product Quality Planning
Team
- Process Design and
Development
- Product and
Process Validation
- Feedback,
Assessment and Corrective Action
- Benefits of APQP
- Systems
Requirements For APQP
Production Part
Approval Process (PPAP)
Production Part Approval
Process (PPAP) This course provides a
detailed examination of Production Part
Approval Process requirements. We will
focus on determining if all customer
engineering, design record, and
specification requirements are properly
understood, and that the production
process has the potential to meet these
requirements during an actual production
run at the quoted production rate.
- PPAP Class
Overview
- Alignment with TS16949
and APQP
- Key changes from 3rd
Edition
- PPAP Definitions,
Scope and Purpose
- Requirement of
Submission
- Submission Levels
- Part Submission
Status
- Record Retention
- Record &
Master Sample Retention
- PPAP Process
Requirements
- Part Submission
Warrant
- Key changes to PSW
from 3rd Edition
- How to Audit/Review
PPAP
Failure Mode
Effect Analysis (FMEA)
This course addresses
Concept, Design and Process FMEAs that
broaden the scope of the this recommended
technique used for identification of
potential failure modes. Also emphasizes
the interfaces and interactions of the
components, systems and subsystems, how
they are directly connected, and how they
interact with the surrounding environment.
General guidelines are given and intended
to cover situations normally encountered
when preparing FMEAs during the various
phases of the analysis
- Defining the
purpose and scope of an FMEA.
When and Why do we have to do an FMEA?
The mechanics of the standard format.
Who does this and who is responsible?
Objectives of the Design and Process
FMEAs.
Defining the failure.
Which is the failure mode and which is
the effect?
Determining the Risk Priority Numbers.
Are we done yet? Management Review.
Measurement
Systems Analysis (MSA)
This course is designed to
provide participants with an
understanding of the importance of MSA in
controlling and improving the production
process and to give students a practical
knowledge of using statistical methods in
analyzing the measurement system.
- Introduction to
MSA
- Objective of MSA
- Measurement
Systems Variation
- Measurement Error
- Accuracy &
Precision
- Reference
- Bias
- Linearity
- Stability
- Gage Repeatability
and Reproducibility (GR&R)
Studies
- Application
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